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Why Bigger Isn’t Always Better — How We Increased Throughput by Slowing Down the Grab Crane
When plant management teams face feed bottlenecks or throughput shortfalls, the instinctive response is often the same: “We need bigger...
Martyn Norman
Nov 52 min read
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Why Grab Crane Reliability is Critical to Plant Performance — And How Targeted Engineering Makes the Difference
In energy-from-waste plants, the grab crane that feeds waste into the furnace  is one of the most critical — and often under-appreciated...
Martyn Norman
Oct 132 min read
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How We Solved Chronic Electrical Cable Failures on an Energy-from-Waste Grab Crane
Energy-from-waste plants rely heavily on the reliability of their waste feed systems — and in particular, the grab cranes that feed fuel...
Martyn Norman
Sep 172 min read
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Why Plant Reliability is Built on the Small Things — Not Just Big Projects
In many plants, large capital projects get the most attention. New equipment, system upgrades, and major overhauls are seen as the...
Martyn Norman
Aug 222 min read
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How We Transformed Waste Grab Feedback and Safety — With a Simple, Hardwired Solution
BIA Engineering Ltd — Engineering Solutions Beyond Expectations Waste grab cranes are absolutely critical to the operation of...
Martyn Norman
Jul 92 min read
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Why ‘Temporary’ Commissioning Changes Must Be Addressed Before They Become Permanent Problems
One of the most frequent — and dangerous — sources of reliability issues we encounter in operational plants is this: temporary...
Martyn Norman
Jun 122 min read
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Why Understanding System Interactions is Key to Long-Term Plant Reliability
One of the most common patterns we see in plants struggling with reliability is this: individual problems get fixed in isolation — but...
Martyn Norman
May 212 min read
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Smarter Shutdowns — How We Eliminated Days of Work When Removing Furnace Wall Instruments
Shutdowns and maintenance outages are critical windows in the life of any plant — and in energy from waste facilities, they often present...
Martyn Norman
Apr 92 min read
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How We Solved Expensive Furnace Temperature Probe Failures — A Smarter, More Reliable Approach
In many high-temperature plant environments, especially furnaces handling corrosive gases, temperature probe failure is an ongoing...
Martyn Norman
Mar 272 min read
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When the Wrong Valve Gets Installed — How Targeted Modifications Can Restore Process Reliability
It’s an unfortunate but common reality across many plants: After commissioning, critical equipment is sometimes found to be unsuitable...
Martyn Norman
Feb 122 min read
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How Small Control System Tweaks Can Deliver Big Gains in Plant Reliability
When it comes to improving plant reliability, many Engineering Managers focus first on major equipment upgrades, large-scale CAPEX...
Martyn Norman
Dec 17, 20242 min read
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The Hidden Cost of Ignoring Instrument Calibration — Why It Still Matters in Modern Plants
In today’s highly automated plants, reliable instrumentation is more critical than ever. Modern control systems rely entirely on...
Martyn Norman
Nov 14, 20242 min read
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How Critical Path Thinking Saves Plants Time, Money, and Headaches
In plant operations, not all problems are created equal. Too often, engineering teams and maintenance staff are forced to juggle a long...
Martyn Norman
Sep 23, 20242 min read
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Legacy Equipment — How Simple Engineering Can Restore Performance and Prevent Unnecessary Replacement
Many industrial plants — particularly in energy from waste, chemical, and process industries — rely heavily on legacy equipment. Over...
Martyn Norman
Aug 14, 20242 min read
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Why Plants Struggle After Commissioning — And How Targeted Engineering Support Makes the Difference
A plant’s commissioning phase is always a critical milestone. It marks the transition from build to operation — but too often, it also...
Martyn Norman
Jul 22, 20242 min read
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Why the Best Plant Solutions Are the Simplest — And How Overcomplication Creates Reliability Risk
BIA Engineering Ltd — Engineering Solutions Beyond Expectations At BIA Engineering Ltd, we see the same pattern across many of the plants...
Martyn Norman
Jun 12, 20242 min read
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